Nigel, Gauteng, South Africa
8 hours ago
VAVE Engineer – Rail/Train Manufacturing

Company Description

At SEGULA Technologies you will have the opportunity to work on exciting projects and help shaping the future within an engineering company which is at the heart of innovation. From 3D printing, augmented reality, connected vehicle to the factory of the future – new technologies are part of our 15,000 ingenious collaborators’ day-to-day life. 

We support industries throughout their lifecycle—from innovation to end-of-life—by offering expertise in product and process design, manufacturing engineering, operational excellence, business turnaround strategies, staffing solutions, and ongoing support.

SEGULA Technologies is always looking for new, ingenious, and daring talents worldwide to support all the major industrial actors within the automotive, aeronautics, energy, railway, naval, oil & gas and pharmaceutical sectors.

For more information: https://www.segulatechnologies.com

Job Description

Job Purpose

We are seeking a proactive and analytical VAVE (Value Analysis / Value Engineering) Engineer to lead cost optimisation initiatives within the rail vehicle manufacturing sector. The role involves identifying and implementing design improvements, supplier alternatives, and process optimisations to reduce costs while maintaining or enhancing quality, safety, and compliance.

 

Key Responsibilities

Conduct value analysis and cost benchmarking of components, systems, and assemblies used in train manufacturing.Collaborate with engineering, purchasing, industrialisation, and suppliers to identify design-to-cost opportunities throughout the product lifecycle.Lead design optimisation workshops (VAVE events) to identify cost-saving initiatives, standardisation opportunities, and performance improvements.Evaluate make-or-buy scenarios, material substitutions, and manufacturing process enhancements.Ensure all proposed changes comply with railway industry standards and regulations (EN, IRIS, ISO, etc.).Prepare and present detailed business cases for cost-saving proposals, including technical justification and ROI analysis.Support product development and industrialisation teams in implementing approved VAVE actions.Track savings achieved and report progress regularly to senior management and programme stakeholders.

 

Key Skill:

Minimum 3–5 years of experience in VAVE, design-to-cost, or product engineering, ideally within rail, automotive, or aerospace sectors.Strong knowledge of manufacturing processes, cost drivers, and product development in rolling stock or related industries.Experience with CAD software (e.g., CATIA, Siemens NX), cost analysis tools, and ERP systems.Excellent communication, teamwork, and project management skills.Analytical mindset with a results-driven and cost-conscious approach.Familiarity with supplier development and cross-functional collaboration

Qualifications

 

Bachelor’s or Master’s degree in Mechanical Engineering, Industrial Engineering, or related field.

Additional InformationPrior exposure to train subsystems (e.g., bogies, interiors, electrical systems).Understanding of supply chain economics and design for manufacturing & assembly (DFMA).Six Sigma or Lean Engineering certification is an advantage.
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