Senior Quality & Warranty Engineer
BorgWarner Inc.
Lead activities associated with providing world class product quality that meets or exceeds customer expectations.
KEY RESPONSIBILITIES:
+ Lead the Warranty management process
+ Handle warranty issue with customers. Reduce warranty cost, supervise warranty techs.
+ Assist supervisor for Negotiation with customers on warranty agreements.
+ Establish reasonable warranty control procedures
+ Provide and manage a framework for the warranty returns, customer concerns and the company problem solving/root cause analysis system
+ Analyze and evaluate customer warranty data for trends and impact.
+ Regularly monitor customer portal for warranty and incidents
+ Support or lead as needed on Customer and Internal 8-D Corrective and Preventative Actions.
+ Support quality management system
+ Administer and support BW Customer and Supplier PPAP processes.
+ Support BW change management process. Participate on teams and assist with action as required.
+ Lead and participate in Advance Product Quality Planning development for new product launches and existing production lines.
+ Oversee product analysis process through destructive and non-destructive methods.
+ Lead and support year over year improvement on COPQ.
+ Develop and administer reliability analysis to support predictive quality planning and product validation testing methods and results.
+ Execute and manage process qualification through quality measures.
+ Provide technical leadership, training, and lessons learned through effective teamwork and communications to manufacturing, suppliers, customers, peers, and management team. Lead and participate in issue resolution as needed.
+ To foster of culture of safety by: use of required PPE; following safety rules and procedures and training others; compliance with plant code of conduct.
+ Attendance at safety and health training sessions.
+ Housekeeping practice
+ Perform other activities as directed.
WHAT WE’RE LOOKING FOR:
EDUCATION and/or EXPERIENCE:
+ Bachelor’s degree in an engineering or related technical field from a four-year college or university.
+ 7 - 9 years minimum Engineering experience
+ Must be available to travel 5-10 days/month with minimal notification.
KEY JOB SKILLS/EXPERIENCE:
+ Thorough understanding of manufacturing processes.
+ Print tolerance methods including Geometric Dimensioning and Tolerances (GD&T).
+ Inspection and gaging techniques.
+ Thorough understanding of AIAG manuals for Statistical Process Control (SPC), Production Part Approval Process (PPAP), Measurement Systems Analysis (MSA), Advance Product Quality Planning (APQP).
+ Strong problem-solving and prevention methods (8D, FMEA, 5why) skills.
+ Strong understanding of product reliability analysis and methodology.
+ Familiarity with statistical and quality analysis software (Minitab).
+ Communication (verbal and written) skills for both internal and external customers.
+ Strong presentation skills.
+ Strong organization skills.
+ Project management skills.
+ Knowledge of the automotive industry and customers.
For a listing of Dixon openings: BorgWarner Openings (https://www.borgwarner.com/careers/job-search?indexCatalogue=default&wordsMode=0&3Location=Arden%20-%20North%20Carolina%20-%20USA,Asheville%20-%20North%20Carolina%20-%20USA)
Pay & Benefits
Annual Salary Range: $ 78,800 - $124,850
Benefit info: U.S. Benefits - BorgWarner (https://www.borgwarner.com/global-benefits/usa)
Some of the benefits highlights below for all fulltime employees:
+ Day 1 Medical Coverage with potential of no monthly premium
+ Onsite Health Clinic for employees and dependents (age 6 and over) at no cost
+ Dental, Vision, Life, AD&D, and Disability Coverage
+ Tuition Reimbursement Program after 18 months
+ Retirement Savings Plan (401k) with a matching program
+ Company paid holidays and vacation starting Day 1
Salary Range:
$90,800 - $124,850
Internal Use Only: Salary
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