Job Description Were seeking a Senior Automated Fiber Placement (AFP) Manufacturing Engineer to join a cutting-edge composites team working with one of the most advanced AFP machines in the world. This is a high-impact, highly specialized role focused on programming, process optimization, and cross-functional collaborationnot machine operation. In this role, youll also be expected to have a comprehensive understanding of CNC machining and programming operations, contributing to the development of the largest liquid-filled all-composite rocket ever built. Youll work closely with Manufacturing Technicians, Engineers, and Design teams to optimize machining programs and procedures in a high-mix, low-volume environment. This is a single-point-of-contact role for AFP operations, requiring a high level of ownership and availability, including on-call support during weekends. Key Responsibilities AFP & ATL Engineering: Program and optimize AFP/ATL machines for complex composite layups Develop and refine tool paths, steering strategies, and ply placement Interface with machine controllers and proprietary programming environments Collaborate with design, tooling, and quality teams to ensure manufacturability Support preventive maintenance and machine troubleshooting (not operation) Drive continuous improvement in layup quality, cycle time, and material utilization Contribute to the development of digital work instructions and standard work Participate in root cause analysis and corrective actions for AFP-related issues CNC Programming & Machining: Generate and maintain CNC programs and setup sheets Define and adjust speed/feed parameters for tool life and performance Suggest drawing changes to improve manufacturability and programming strategy Design and machine fixture tooling as needed Digitally proof programs and simulate tool paths to avoid machine crashes Use Siemens NX for surface modeling, tool path generation, and simulation Understand gantry kinematics and interpret output files Monitor machine response to programs and optimize accordingly We are a company committed to creating inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity employer that believes everyone matters. Qualified candidates will receive consideration for employment opportunities without regard to race, religion, sex, age, marital status, national origin, sexual orientation, citizenship status, disability, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to Human Resources Request Form (https://airtable.com/app21VjYyxLDIX0ez/shrOg4IQS1J6dRiMo) . The EEOC "Know Your Rights" Poster is available here (https://www.eeoc.gov/sites/default/files/2023-06/22-088\_EEOC\_KnowYourRights6.12ScreenRdr.pdf) . To learn more about how we collect, keep, and process your private information, please review Insight Global's Workforce Privacy Policy: https://insightglobal.com/workforce-privacy-policy/ . Skills and Requirements 510+ years in aerospace composites, with a focus on AFP, ATL, or automated layup 5+ years programming for 5-axis milling or large-format gantry operations Experience with AFP machines (Ingersoll, Electroimpact, MTorres, Coriolis) Proficiency in CATIA V5/V6 (CPD/FFD), Siemens Fibersim, and NX Strong understanding of tool path generation, collision avoidance, and offline programming Familiarity with composite materials (prepreg, thermoplastic, out-of-autoclave) Experience with layup tooling, vacuum checks, cure cycles, and bonding operations Comfortable with NC programming, machine calibration, and machine interface systems Knowledge of industry specs like AS9100, NASA-STD-5009, or OEM-specific standards Willingness to be hands-on with machines and optimize through direct observation Masters degree in Mechanical or Manufacturing Engineering 10+ years of CNC programming experience Experience with multi-axis mill and lathe CNC machines Coding skills in Python, macros, Visual Basic, Excel scripting, or file parsing/editing Experience with MES, ERP, and PLM tools (e.g., Windchill, Teamcenter) Lean Manufacturing or Six Sigma Green/Black Belt certification Familiarity with statistical process control (SPC) and capability analysis Background in scaling AFP from prototype to rate production null We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal employment opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment without regard to race, color, ethnicity, religion,sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military oruniformed service member status, or any other status or characteristic protected by applicable laws, regulations, andordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or the recruiting process, please send a request to HR@insightglobal.com.