Were seeking a Senior Automated Fiber Placement (AFP) Manufacturing Engineer to join a cutting-edge composites team working with one of the most advanced AFP machines in the world. This is a high-impact, highly specialized role focused on programming, process optimization, and cross-functional collaborationnot machine operation.

In this role, youll also be expected to have a comprehensive understanding of CNC machining and programming operations, contributing to the development of the largest liquid-filled all-composite rocket ever built. Youll work closely with Manufacturing Technicians, Engineers, and Design teams to optimize machining programs and procedures in a high-mix, low-volume environment.

This is a single-point-of-contact role for AFP operations, requiring a high level of ownership and availability, including on-call support during weekends.

Key Responsibilities

AFP & ATL Engineering:
Program and optimize AFP/ATL machines for complex composite layups
Develop and refine tool paths, steering strategies, and ply placement
Interface with machine controllers and proprietary programming environments
Collaborate with design, tooling, and quality teams to ensure manufacturability
Support preventive maintenance and machine troubleshooting (not operation)
Drive continuous improvement in layup quality, cycle time, and material utilization
Contribute to the development of digital work instructions and standard work
Participate in root cause analysis and corrective actions for AFP-related issues

CNC Programming & Machining:
Generate and maintain CNC programs and setup sheets
Define and adjust speed/feed parameters for tool life and performance
Suggest drawing changes to improve manufacturability and programming strategy
Design and machine fixture tooling as needed
Digitally proof programs and simulate tool paths to avoid machine crashes
Use Siemens NX for surface modeling, tool path generation, and simulation
Understand gantry kinematics and interpret output files
Monitor machine response to programs and optimize accordingly

We are a company committed to creating inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity employer that believes everyone matters. Qualified candidates will receive consideration for employment opportunities without regard to race, religion, sex, age, marital status, national origin, sexual orientation, citizenship status, disability, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to Human Resources Request Form. The EEOC "Know Your Rights" Poster is available here.

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