Quality Manager
Fox Valley Metal Tech
Primary Responsibilities:
Quality Management System
+ Lead by example, demonstrate core values daily
+ Promote continuous improvement
+ Promote Risk-based thinking
+ Interpret and implement ISO 9001 standards
+ Coordinate and support surveillance and recertification audits conducted by external providers
+ Evaluate audit findings and implement appropriate corrective actions
+ Facilitate Management Review meetings
+ Maintain the quality metrics dashboard spreadsheet monthly
+ Maintain the ISO QMS board postings
+ Manage internal audit process
+ Analyze data to identify areas for improvement in the quality system
+ Develop, recommend, and monitor corrective and preventive actions
+ Facilitate CAPA and OFI review meetings
+ Quality records retention and control
+ Maintain calibration program for measuring equipment and schedule annual calibration
+ Monitor risk management activities (ISO 9001:2015)
+ Promote a quality culture
Internal Quality
+ Determine personnel resource needs for the inspection function
+ Manage the quality function budget
+ Select quality equipment and inspection tools, and software, to support the inspection team
+ Aim to make production employees responsible for managing their own quality standards, i.e. QATS and FVMT Guidelines and Workmanship Standards
+ Identify quality training needs and organize training to meet quality standards
+ Issue quality alerts
+ MRB Input
+ Support continuous improvement activities
Supplier Quality
+ Support Purchasing in supplier selections
+ Work with suppliers to ensure quality requirements are met
+ Visit suppliers to conduct supplier quality audits
+ Communicate when suppliers are not meeting quality standards, and actions to be taken
Customer Quality
+ Support customers’ supplier audits
+ Investigate customer complaints and non-conformance issues, and root cause customer returns
+ Develop and implement customer corrective actions
+ Send out customer questionnaires every 18 months
+ Maintain customers’ quality notes matrices
+ Drive quality into project activities to ensure product meets customers’ requirements
Training and Development
+ VT Level II certification and maintenance for the inspection team
+ Romer CMM training for the inspection team
+ Recommends development training for the quality team
+ Improve self through training and development
Secondary Responsibilities:
+ Manage and administer the Welder Workmanship Training program
+ Assist CWI in the development of weld procedures and welder qualifications
+ Maintain schedules for welder continuity quarterly and annual vison exams
+ Maintain schedule for annual weld machine calibrations
+ Manage welding qualification-related costs
+ Assist with review of specifications and customers’ deliverables requirements
+ Develop forms, checklists, process flow diagrams, etc., as needed to improve performance designated areas
+ Perform CWI as needed
+ Answer technical questions from the inspection team
+ Serve as a resource for other departments
+ Work with manufacturing department leaders to improve quality and reduce rework
+ Serve as member of management safety team
Education:
+ Bachelor’s degree in Quality Engineering, Manufacturing Engineering, Operations, Business Administration, or similar/related program required
+ In lieu of Bachelor’s degree, a combination of an Associate degree with proven work experience in the metal fabrication industry with hands on operation and supervision responsibilities in multiple fabrication processes may be substituted; specifically in quality, welding, machining, and finishing operations
Experience:
+ Production or engineering experience in a custom sheet metal fabrication business is desired
+ Five plus years’ experience in managing or supervising quality assurance and quality control in a manufacturing setting
+ Familiarity with welding, fabrication, and machining specifications preferred
+ Knowledge of metals and raw materials along with the understanding of production processes, and costs of manufacturing is a plus
+ Good analytical and problem-solving skills
+ Knowledge of industry principles such as lean manufacturing and six sigma methodologies is preferred
Specialized Experience:
+ Knowledge and application of ISO 9001:2015 Standard
+ Proficiency in Word, Excel, Microsoft Outlook, and an enterprise resource planning (ERP) systems; Infor CloudSuite Industrial (SyteLine) preferred
+ Accurate manufacturing blueprint reading experience required
+ Working knowledge of American Welding Society and Military welding procedures and specifications preferred
+ Excellent communication skills at all levels within an organization
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