MANAGER, VINYL EXTRUSION - RES
YKK AP America Inc.
Our company culture is built upon YKK’s philosophy called the CYCLE OF GOODNESS™. We believe that providing value and being fair to our customers and our employees is what makes us a successful company in return. Guided by our core values and fundamental behaviors, we strive to foster a caring company, committed employees and challenging work that benefits our employees, customers, and communities. We offer competitive compensation packages, training and advancement opportunities. YKK AP America provides employees with a comprehensive benefits package designed to provide the security they need to enjoy life at home and at work. By providing a high level of benefit coverage at a reasonable cost to the employee, we hope to foster a long and productive employment relationship.
We are seeking a hands-on, experienced Vinyl Extrusion Manager to oversee and optimize the daily operations of our vinyl extrusion department in our Residential Window and Door manufacturing facility. The ideal candidate will possess in-depth knowledge of vinyl extrusion processes, including co-extrusions, lamination techniques, and be proficient in troubleshooting and completing minor machinery repairs. This role combines skills in leadership, technical expertise, and continuous improvement to ensure quality, efficiency, and uptime in a fast-paced production environment.
**Essential Duties and Responsibilities**
+ Manage and lead the vinyl extrusion department including personnel, machinery, and production processes.
+ Develop and execute production schedules to meet daily, weekly, and monthly targets.
+ Ensure all extruded profiles meet product quality standards and dimensional tolerances.
+ Monitor material usage, scrap rates, and production yields; implement corrective actions when needed.
+ Perform routine troubleshooting, adjustments, and minor repairs on extrusion and lamination equipment.
+ Assist maintenance team in identifying and resolving mechanical, electrical, and process-related issues.
+ Recommend and help implement preventive maintenance schedules and spare parts inventories..
+ Lead or assist with machine setup, calibration, and tooling changes for new products.
+ Oversee the proper operation of vinyl extruders including temperature controls, screw settings, and die conditions.
+ Supervise in-line lamination of vinyl profiles ensuring correct adhesive use, temperature, speed, and pressure.
+ Maintain knowledge of raw materials (PVC resin, additives, color concentrates, adhesives, films) and optimize their usage.
+ Collaborate with quality assurance to ensure adherence to specifications, certifications, and compliance standards (e.g., ASTM, AAMA).
+ Maintain accurate production and quality records.
+ Drive root cause analysis and corrective/preventive actions for quality issues.
+ Maintain Inventory control for raw materials, including monthly cycle counts for inventory levels
+ Oversee tool & die process for extrusion die maintenance.
+ Train, mentor, and supervise extrusion and lamination operators and technicians.
+ Conduct performance reviews and support team development.
+ Foster a culture of safety, accountability, and continuous improvement.
**Education/Experience:**
+ Bachelor's degree within a technical field, plus a minimum of 5 years of experience in vinyl extrusion and lamination, preferably in the residential window and door or building materials industry and a minimum of 5 years of manager level experience; or equivalent combination of education and experience.
+ Proficient in MS Excel, PowerPoint and Word
+ Experience in managing or supervising a production team.
+ Hands-on knowledge of extrusion machinery, laminators, and auxiliary equipment (e.g., pullers, cutters, haul-offs).
+ Experience overseeing water chilling systems and bulk material silo systems.
+ Skilled in minor machine repair, basic mechanical and electrical troubleshooting.
+ Experience overseeing vinyl formulations, adhesives, and film application processes.
+ Experience with Lean Manufacturing, 5S, or Six Sigma principles.
+ Experience working in various ERP and production tracking technology tools.
**Physical Demands:**
+ Lift up to 50 lbs, stand, walk, and sit for long periods, and perform physical troubleshooting.
+ Required distance vision, peripheral vision, ability to adjust focus and ability to distinguish colors.
+ Proper lifting techniques required.
+ Occasionally use hands to finger, handle, or feel; reach with hands and arms; climb or balance and stoop, kneel, crouch, or crawl.
+ Travel required for this position is approximately 5%.
**Work Environment:**
+ Manufacturing plant environment – exposure to noise, heat, and moving machinery.
+ Required to wear appropriate safety protective equipment at the proper times and in the proper environments as outlined by safety program rules.
+ Constant noise level up to or greater than 85 decibels.
+ Frequently exposed to work in high, precarious places.
+ Climate controlled facility with occasional work outside, with minimal exposure to fumes or airborne particles.
**Recruiter Contact:**
TAWANA MUHAMMAD
Tawanamuhammad@ykkap.com
**YKK AP America Inc. is an Equal Opportunity Employer committed to an inclusive workforce.**
**YKK AP America Inc. will not discriminate or retaliate against applicants who inquire about, disclose, or discuss their compensation or that of other applicants.**
**YKK AP America Inc. participates in the E-Verify program as required by law.** **Learn more about the E-Verify program** **(Opens in a new window)** **.**
**YKK AP America Inc. is committed to working with and providing reasonable accommodations to job applicants with physical or mental disabilities. Applicants with a disability who require a reasonable accommodation for any part of the application or hiring process can follow the process outlined below when applying for a position: Provide your name and contact information to YKK AP's Accommodations team at accommodationrequest@ykkap.com (accommodationrequest@apple.com) . Your request will be responded to as soon as possible. Reasonable accommodations will be determined on a case-by-case basis.**
**Employment with YKK AP America Inc. is conditioned upon successfully completing a negative drug test for the presence of illegal drugs.**
**Notice on Recruitment Fraud**
**At YKK AP America Inc., we do not ask for personal financial information during telephone, in-person or video interviews nor do we charge job seekers fees as part of the recruitment process. YKK AP's recruiting correspondence will be sent by a recruiting representative with @ykkap.com (https://careers.ykkap.com/) email address — not @** **gmail.com** **, @** **yahoo.com** **, @** **hotmail.com** **or any other email domain service.**
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