Lead Engineer - Metallurgy
KBR
Title:
Lead Engineer - Metallurgy
"Belong, Connect, Grow, with KBR !
The KBR team of teams delivers future-forward science, technology and engineering solutions and mission-critical services that help governments and companies around the world accomplish their most important objectives, while also helping achieve their sustainability goals.
KBR Sustainable Technology Solutions provides holistic and value-added solutions across the entire asset life cycle. These include world-class licensed process technologies, differentiated advisory services, deep technical domain expertise, energy transition solutions, high-end design and engineering capabilities, and smart solutions to optimize planned and operating assets."
Job Description: Lead Metallurgy Engineer
Title: Lead Metallurgy Engineer
Company: KBR Corporate – Inhouse Engineering
Location: Abu Dhabi, UAE — KBR Office
Job Purpose
+ Provide strategic metallurgical leadership for FEED and Detail Engineering projects in the Oil & Gas sector.
+ Develop and supervise metallurgical design bases, material selection, corrosion control strategies, and materials data sheets to ensure safe, reliable, and cost-effective solutions.
+ Lead material integrity programs, failure analysis, and interfaces with process, mechanical, and reliability teams.
+ Mentor engineers, drive quality and schedule adherence, and ensure compliance with applicable codes, standards, and regulatory requirements.
Key Responsibilities
+ Lead the selection and specification of materials for process equipment, piping, structures, and components exposed to corrosive environments and high-temperature service.
+ Develop and review metallurgical design basis, material specs, data sheets, damage mechanisms (corrosion, erosion, fatigue, creep), and repair strategies.
+ Conduct and supervise metallurgical analyses (corrosion rate assessments, creep/fatigue evaluation, line-of-sight failures, weldability, heat treatment, heat affected zone considerations).
+ Ensure compliance with codes and standards (e.g., ASME, API, ISO, NACE, ASTM) and project-specific requirements.
+ Coordinate interfaces with process, mechanical, piping, corrosion, and reliability teams; manage vendors and third-party assessments.
+ Lead root cause investigations of material failures and implement corrective actions, lessons learned, and prevention plans.
+ Review and approve technical deliverables (material specifications, MOC/Change Notes, design change requests, NCRs).
+ Mentor and develop junior metallurgy engineers; support staffing, training, and performance reviews.
+ Develop and manage execution plans, man-hour estimates, and budgets for metallurgy scope.
+ Ensure QA/QC practices, drawing standards, datasheets, and requisition packages related to metallurgy.
+ Support fabrication, construction, commissioning, and start-up activities; participate in inspectors' reviews and as-built documentation.
+ Stay current with advances in metallurgy and corrosion science; propose value-added solutions.
Experience
+ Experience: 15+ years of experience in FEED and Detail Engineering and EPCM experience in the Oil & Gas industry.
+ ADNOC EPC/PMC experience are highly preferred
+ Demonstrated track record delivering metallurgical design and material integrity studies on FEED/detail projects.
Qualifications
+ Education: Bachelor's degree in Engineering with a metallurgy/mineral/ materials focus or related field.
+ Professional membership or relevant certifications (e.g., NACE, CP, CMRP) are advantageous.
+ Certification related to corrosion engineering or materials (e.g., NACE Corrosion, AWS welding credentials) is a plus.
Technical Skills
+ Strong background in metallurgy, corrosion engineering, and materials integrity.
+ Proficiency with materials selection databases, corrosion modeling tools, and welding/joint integrity assessments.
+ Familiarity with FEED deliverables, MOC/Change control, and document controls.
+ Knowledge of ASME, API, ISO, NFPA, ASTM standards relevant to metallurgical design.
+ Experience with high-temperature alloys, corrosion-resistant materials, coatings, and linings.
+ Ability to perform material degradation analyses, failure investigations, and root cause analysis.
+ Excellent analytical, troubleshooting, and decision-making abilities.
What We Offer:
+ Opportunities for professional development and career advancement.
+ Engaging and collaborative work environment with a commitment to safety and sustainability.
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