You’ve discovered something special. A company that cares. Cares about leading the way in construction, engineering, manufacturing and renewable energy. Cares about redefining how energy is designed, applied and consumed. Cares about thoughtfully growing to meet market demands. And ─ as “one of the Healthiest 100 Workplaces in America” ─ is focused on the mind/body/soul of team members through our Culture of Care.

We are seeking a highly skilled Lead FEA Analysis Engineer to support our research and technology (R&D) development programs and product development projects. The successful candidate will be responsible for conducting structural and thermal impact analysis of enclosures and components under various stresses, loading conditions, and heat rejection of electronic components. Key responsibilities include supporting the design of power distribution enclosures, data center enclosures, switchboards, and battery packs, ensuring robust solutions that optimize material and cost. You will use modeling and simulation to optimize battery pack design and reduce the potential for flaws to guide the build of physical prototypes. The ideal candidate will have strong analytical skills, experience in finite element analysis (FEA) to support initial concepts, prototype design, and manufacturing, and background leading FEA activities and processes.

KEY RESPONSIBILITIES

Structural and thermal impact analysis of power distribution enclosures, switchboard enclosures, data center enclosures (including components like panels, mounting brackets, busbars, wiring, circuit breakers) and battery energy storage systemsModeling of enclosures to simulate loading conditions (loading, transporting, environmental conditions) and mechanical stress to identify potential weaknesses in the design and optimize structural integrity before physical prototypingSimulate and predict the potential for fatigue failure in a component or structure due to repeated thermal cycles, heat rejection of electronic components, and mechanical stressModel the temperature distribution within the structure or battery pack under different thermal loading conditions including heating and cooling cyclesOptimization of modular enclosure designs (switchboards, UPS, battery pack) to reduce material weight and cost and improve overall robustness and safetyLead and support FEA processes and activities for R&D and product development projectsDevelop physics-based modeling and simulation environment for a variety of electrical, thermal, and mechanical systems for distributed energy resources and power distributionDevelop FEA or CFD simulations of critical components and structures to optimize robustness, cost, and guide product manufacturingConduct product architecture trade studies and optimization to ensure maximized performance and minimal costsIntegrate cost, weight, and specification data of components, systems, and renewable energy fuels into simulation models for technoeconomic analysis of architecture optionsCollaborate with subject matter experts to characterize components and systems in a simulation environment and communicate analysis resultsUtilize DOE, optimization methods, and data driven modeling and analysis toolsUse models and simulation platforms to verify and validate controls softwarePerforms other related duties as required and assigned.

MINIMUM REQUIREMENTS

Master’s degree in Mechanical Engineering or related field.8+ years of experience in FEA modelingProven experience in finite element analysis with use of Ansys, Abaqus, COMSOL or similar softwareStrong knowledge of static and dynamic structural analysis, material strength, and failure modeling for different classes of materialsKnowledge of CAD design software such as AutoCAD, SolidWorks, or similarFamiliarity with renewable energy systems, including solar, wind, power conversion, and energy storage systems and containersFamiliarity with power distribution enclosures including UPS, switchboards, batteries, and power electronicsStrong analytical and problem-solving skills to interpret simulation resultsAbility to effectively communicate technical findings and collaborate with cross-functional teams

PREFERRED REQUIREMENTS

Graduate degree in Mechanical Engineering or relevant fieldExperience modeling renewable energy systems, including solar, wind, power conversion, and energy storage systems and containersExperience modeling power distribution enclosures including UPS, switchboards, batteries, and power electronicsStrong understanding of related regulatory frameworks and industry standards related to the relevant energy technologies: Microgrid, Power generation, and Energy storage.Demonstrated experience leading activities and processes for FEA modeling and analysis across the organization

The job description and responsibilities described are intended to provide guidelines for job expectations and the employee's ability to perform the position described. It is not intended to be construed as an exhaustive list of all functions, responsibilities, skills, and abilities. Additional functions and requirements may be assigned by supervisors as deemed appropriate.

Travel: 5-10%

Work Schedule: This position works between the hours of 7 AM and 5 PM, Monday- Friday. However, work may be performed at any time on any day of the week to meet business needs.

How Does FTI Give YOU the Chance to Thrive?

If you’re energized by new challenges, FTI provides you with many opportunities. Joining FTI opens doors to redefine what’s possible for your future.

Once you’re a team member, you’re supported and provided with the knowledge and resources to achieve your career goals with FTI. You’re officially in the driver’s seat of your career, and FTI’s career development and continued education programs give you opportunities to position yourself for success.

FTI is a “merit to the core” organization. We recognize and reward top performers, offering competitive, merit-based compensation, career path development and a flexible and robust benefits package.

 

Benefits are the Game-Changer

We provide industry-leading benefits as an investment in the lives of team members and their families. You’re invited to review the full list of FTI benefits available to regular/full-time team members. Start here. Grow here. Succeed here. If you’re ready to learn more about your career with FTI, apply today!

Faith Technologies, Inc. is an Equal Opportunity Employer – veterans/disabled.