Position Overview: This position will solve complex operations problems that drive capacity improvement, space and line optimization, cost reductions, operational efficiencies. Serves as an organizational coach and mentor on relevant LEAN such as standard work/ Flow, capacity analysis tools and methods, for Haina's site.
Key Responsabilities:
Analyze and design sequence of operations and workflow to improve efficiencies in plant and production facilities and equipment layouts; and establish methods for maximum utilization of production facilities and personnel.
May establish and may manage training programs for personnel concerning all phases of production operations.
Conduct studies pertaining to cost control, cost reduction, inventory control, and production record systems.
Based on these studies, develop and implement plans and programs for facility modifications and revisions to operating methods.
May assist facilities & Process engineers in the planning and design of facilities.
Develop, model, and communicate manufacturing capacity to key stakeholders.
Develop people on Problem Solving methods, through providing training, modelling, mentoring, and coaching.
Through hands-on immersion and learning at the Gemba, continuously drive the development/ deepening of the Operating System in the pursuit of everybody everyday improvement.
Evaluate current processes, determine their effectiveness, identify opportunities, and recommend strategies for improvement.
May Execute problem solving activities to close gaps of KPIs and objectives.
Lead projects of stabilization, improvement, and transformation, using CI tools and techniques (VSM, Continuous Flow, Std Work, 5s, SMED, Error proofing, TPM, Pull system).
Develop material training and connect global CI programs with Haina needs.
Accountable for monitoring and reporting on the KPI’s for CI HAINA Teams.
Assists the Staff of the plant with the Strategic planning process.
Develop an improve layout of the plants, including the Warehouse to improve flow, reduce. picking time and improve visual management.
Support Standard Work creation for every position & process in the plant.
Work with production lines as well as Logistics and Warehousing teams to provide recommendations on layout improvement, cycle time reduction, line / workload balancing and capacity analysis.
Plan, coordinate, and execute changes to improve existing layout and workstation movement activities for efficiency and capacity improvement.
Carry out, review, and analyze operational time studies for manufacturing, logistical and warehousing activities etc.
Analyze labor / machine utilization and collect / extract operational data (cycle time, wait time, setup time, lead time, uptime, yield etc.) to propose ways to utilize man and machine effectively.
Monitor and continuously improve the daily efficiency, productivity, and quality of manufacturing processes for assigned areas.
Support the New Product transfer team in terms of Industrial Engineering activities such as Line Layout, Takt time and the Operating System implementation.
Act as project leader for important changes that are impacting MFG such line relayout, New line implementation.
Skills & Experience:
2+ years’ experience leading lean systems thinking and improvement.
Advanced OFFICE and SAP knowledge.
Accountability: Take the initiative to make things happen
Self and other development: Grow together.
Deliver Results: Pragmatic and agile, focusing on priorities, learning form mistakes, keeping things simple and moving quickly to aid and celebrate success.
Past performance as a project manager with satisfactory results (Desirable)
Ability to see beyond the presenting issue through clear, concise, structured thinking.
Ability to support multiple projects and balance priorities.
Broad business knowledge and ability to link customer needs with business processes.
Strong coaching, facilitation, and organizational skills
Good oral / written communication and platform skills
Passion and humility for learning, teaching, coaching and supporting/helping others achieve their top potential.
Advanced skills in MS Office and Desirable advanced statistical software packages (Minitab etc.)
Nice to Have
• Strong experience with capacity modeling, simulation, line balancing, and time studies.
• Highly skilled with Microsoft Excel, PowerPoint, and AutoCAD (or similar 2D CAD).
• Understanding of and appetite for financial analysis.
• Expertise developing and maintaining product standard costs.
• Lean and/or Six Sigma certification or training.
• Proficiency in process mapping/value stream mapping and Microsoft Visio.
• Prior experience with ERP systems.
Qualifications/Education:
Bachelor’s Degree on Industrial Engineering
Green Belt Certification as desirable.
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