Job Requirements

Our client offers innovative design and manufacturing solutions for automotive, and industrial sectors, integrating advanced technologies such as robotics and artificial intelligence that, together with human interaction, contribute to more sustainable development.

 

Quest Global is building a Global Engineering Hub for an important client in Bangalore, this job description is created to resource the Global Engineering Hub.

 

Role Expectations

The Controls Lead Engineer is, 

A technical expert & team leader of Controls Engineers for the assigned projects

Makes robust Controls strategy according to the timing, budget and quality of the projects assigned

Ensures the technical integrity of the work delivered from the Global Engineering Hub

Coaches and leads Engineers, Assistant Engineers, the focus is on developing their technical & engineering management skills

The typical Engineering activities include,

Control Strategy DevelopmentSensor Integration & Open (measurement) and closed (control) Loops System Validation & Testing, FAT support Documentation & Compliance On-Site Commissioning Support, SAT support

Details of the Engineering Scope of Work:

Control Strategy Development

Develop control strategies for automation and system optimization.

Implement PID, adaptive, and model-based control algorithms.

Optimize control loops for stability, responsiveness, and energy efficiency.

Sensor Integration & Feedback Loops

Integrate sensor feedback loops for real-time data acquisition and system response.

Implement tuning methodologies to enhance control system performance.

Ensure accurate signal processing for optimal control actions.

System Validation & Testing

Validate control performance via simulations and real-time testing.

Perform stability and robust analysis of developed control strategies.

Ensure compliance with industry safety and performance standards.

On-Site Support

Travel to customer sites for debugging and machine qualification.

Provide technical support and troubleshooting as required.

Assist in tuning and commissioning control systems on-site.

Additionally, the role requires the following experience,

Collaborate closely with Team Leaders of other departments and Project Management, to align project objectives.Ensure that all required procedures and standards are implemented and respected.Establish an organizational structure and effective communication protocols. Establish phases in the tasks and make weekly / fortnightly reviews with team members to take corrective actions.Enhance the internal training and propose potential improvements regarding Controls Engineering processes (Methodology / Standardization)Support the creation of a library of standard groups and components and ensure the application of the Controls internal standardization guidelines.Ensure Manuals and technical reports are developed accurately.Verify the design calculations of other engineers within the Controls Engineering team.Create positive impact to all stakeholders (customers, suppliers, partners, internal organization, etc.) by sharing Quest Global Customer’s strong brand values, essence, philosophy, heritage, way of doing, purpose, value proposition, etc.

Examples of Engineering deliverables:

Complete and control narrative, functional control logic (respective documentation), and models.

Complete and functional source code of the developed software.

Test plan and Test Cases (functional testing & loop testing)

User manuals and technical documentation.

Troubleshooting guides and system flowcharts.

Stability and performance analysis reports.

System integration reports and test results.

Risk Assessments analysis

Preliminary reviews and program backups if requested by the Client’s technical lead.

Work Experience

Skills (Please list all skills that are needed to succeed in this role):Software Skills

Hardware / Domain Knowledge

Soft Skills / Personality Traits

PLC and HMI programmingExperience in programming of motion controls systemsHigh knowledge of industrial fieldbus (Ethernet/IP, Profinet etc.)Strong computer skills and proficiency in Excel and PowerPointExperience of developing control strategies for automation and system optimization.Technical documentation (drawings, specifications, etc.)Strong knowledge of project management and engineering techniques, processes and tools, including project planning toolsKnowledge of Machine Directive and other industrial equipment safety rulesWorking experience in an international teamGreen Belt 6-Sigma Certification / ExperienceFluent in English, both written and spokenFlexible to travel Knowledge of Spanish, Polish, Chinese or German will be positively valued

Software ToolsTIA Portal 

Studio 5000

Other Comments, if any:Behavioral competencies

Good team playerPro-Active (creativity & initiative) Time managementDecision makingObjectives focusedProblem-solvingCustomer focusedHands-onResolutiveSelf-starter