Wuxi, CHN
19 days ago
Battery Pack Mechanical Design Specialist
**Career Area:** Engineering **Job Description:** **Your Work Shapes the World at Caterpillar Inc.** When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it. **Job Responsibilities:** + Lead the overall structural design of power battery packs, including module layout, enclosure strength analysis, lightweight design, and thermal management system integration, ensuring high safety, cost efficiency, and manufacturability (DFM). + Responsible for product full life cycle management from concept design to mass production, define technical requirements, 3D model design and 2D drawing release, prepare and participate in design reviews. + Analyze the impact of sheet metal, stamping, injection molding, and die-casting processes on battery pack structures, optimizing manufacturing workflows to reduce costs and improve efficiency. + Resolve complex technical issues during prototyping and mass production (e.g., welding deformation, sealing failures), propose process improvements, and guide tooling design for suppliers. + Lead finite element analysis (FEA) for battery packs, covering structural strength, vibration, impact, and thermodynamics simulations to ensure compliance with safety standards (e.g., UN38.3, GB/T 31467). Collaborate with testing teams to develop validation plans, verifying pack reliability under extreme conditions (e.g., thermal cycling, salt spray tests). + Act as the technical core, coordinating with electrical, thermal management, and BMS teams for system integration, and deliver documentation (BOM, DFMEA). Support post-sales technical issue resolution. + Lead industry-leading technologies investigation (CTP/CTC technology, thermal runaway protection, lightweight design, cost optimization) and implement the solutions on CAT battery design. **主要职责:** + 主导动力电池包的整体结构设计,包括模组布局、箱体强度分析、轻量化设计及热管理系统集成,确保高安全性、低成本及可制造性(DFM)。 + 负责从概念设计到量产的全生命周期管理,制定技术规范,输出3D模型、2D图纸及公差分析报告,并参与关键设计评审。 + 深入分析钣金、冲压、注塑、压铸等工艺对电池包结构的影响,优化加工流程以降低成本并提升效率。 + 解决试制与量产中的复杂技术问题(如焊接变形、密封失效等),提供工艺改进方案并指导供应商工装设计。 + 主导电池包的有限元分析(FEA),涵盖结构强度、振动、冲击及热力学仿真,确保设计符合UN38.3、GB/T 31467等安全标准。 + 协同测试团队制定实验方案,验证电池包在极端环境下的可靠性(如高低温循环、盐雾测试等)。 + 作为技术核心,协调电气、热管理、BMS团队完成系统集成,输出BOM、DFMEA等文档,并支持售后问题分析。 + 主导行业前沿技术研究(CTP/CTC 成组技术,热扩散保护,轻量化设计,成本优化)并将可行方案应用到卡特电池设计。 **Job Requirements:** + Bachelor's degree or above in Mechanical/Mechatronics/Materials/Electrical Engineering, or related fields. Master's degree is preferred. + Over 8 years of experience in battery pack/module design with prismatic or blade cell, familiar with key components such as cells, busbar, FPC, cooling plate, etc.. + Deep knowledge of cell characteristics (e.g., NCM, LFP), pack technologies (e.g., CTP/CTC), and industry trends (e.g., solid-state battery integration). + Complete battery pack development project experience, familiar with the process from design to mass production (e.g., V-model development). + Proficient in battery pack system design tools (e.g., CATIA/CAD/ANSYS) and simulation analysis (CAE/CFD). + Familiar with battery industry standards and testing specifications. + Strong data analysis and statistical skills, attention to detail, and good record-keeping and reporting abilities. + Strong communication and project management skills. + Good written and verbal English skills, enjoys teamwork, interested in new technologies, and self-motivated. + Experience in leading new energy vehicle companies or top battery companies is preferred. **职** **位要求:** + 机械/机电/材料/电气工程或相关领域的学士或以上学历,硕士学位优先。 + 拥有8年以上方形或刀片电池包/模组设计经验,熟悉电池、铜排、柔性印刷电路板、冷却板等关键组件。 + 深入了解电池特性(如NCM、LFP)、电池包技术(如CTP/CTC)和行业趋势(如固态电池集成)。 + 具备完整的电池包开发项目经验,熟悉从设计到量产的全过程(如V模型开发)。 + 精通电池包系统设计工具(如CATIA/CAD/ANSYS)和仿真分析(CAE/CFD)。 + 熟悉电池行业标准和测试规范。 + 具备较强的数据分析和统计技能,注重细节,良好的记录和报告能力。 + 具备较强的沟通和项目管理能力。 + 良好的英语书面和口头表达能力,享受团队合作,对新技术感兴趣,自我激励。 + 有新能源车企或顶级电池公司工作经验者优先。 **Posting Dates:** April 22, 2025 - May 21, 2025 Caterpillar is an Equal Opportunity Employer (EEO). Not ready to apply? Join our Talent Community (http://flows.beamery.com/caterpillarinc/talcom) .
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